New Energy Battery Automatic Disassembly System

Scientists at Oak Ridge National Laboratory developed a robotic system that automates the disassembly of discarded electric vehicle batteries, making the process faster and safer, a report from New.

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Apr 13, 2026

Is the new energy battery pack easy to disassemble

Researchers at the Department of Energy"s Oak Ridge National Laboratory have developed a robotic disassembly system for spent electric vehicle battery packs to safely and efficiently

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Jul 03, 2026

Enhancing Disassembly Practices for Electric Vehicle Battery

In the context of current societal challenges, such as climate neutrality, industry digitization, and circular economy, this paper addresses the importance of improving recycling practices for electric vehicle (EV) battery packs, with a specific focus on lithium–ion batteries (LIBs). To achieve this, the paper conducts a systematic review (using Google Scholar,

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Jul 03, 2025

Optimal Strategy of Disassembly Process in Electric Vehicle Battery

This paper proposes an optimal strategy of disassembly process in electric vehicle battery based on human-machine collaboration re-manufacturing, which combines with artificial intelligence

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Nov 30, 2025

A method and system for automatically disassembling power battery

A technology for power battery packs and new energy vehicles, which is applied in the field of automatic disassembly methods and systems for power battery packs for scrap recycling of new energy vehicles, can solve problems such as low efficiency and insecurity, and achieves improved accuracy, reduced safety issues, and reduced difficulty. Effect

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Aug 22, 2025

A Virtual Robotic Disassembly System for Retired Power Battery

This topic is based on RobotStudio virtual simulation platform to build a decommissioned battery pack simulation disassembly workstation, which consists of an ABB simulation robot, a conveyor platform, a SolidWorks three-dimensional modelling platform, a programmable logic controller (PLC) and other peripheral equipment [].The workstation is

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Apr 10, 2026

Disassembly of new energy battery management system

A systematic review of battery thermal management systems The new cooling system also lowered the battery temperature significantly compared to other cooling systems. Review on battery thermal management systems for energy-efficient electric vehicles. Renew. Sustain. Energy Rev., 151 (2021), p. 111611, 10.1016/j.rser.2021.111611.

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Feb 14, 2026

Industry Solutions | Automotive Battery Disassembly and

1. Industry Background Power batteries are one of the important components of new energy vehicles, and have a significant impact on key indicators such as the range, vehicle life, and safety of new energy vehicles. Power batteries account for nearly 40% of the cost of new energy vehicles. When power battery cells, acquisition circuits, battery management systems

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Jan 03, 2026

New Energy Battery Cell Assembly Line | SENFENG

* New materials and processes are permitted to use to make the production highly efficient. New welding technology also helps to get efficiency gains and high quality. * Low-energy and low-emission devices or processes can also be utilized to minimize effect on environment and make resources recycling.

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Oct 15, 2025

(PDF) Progress in Recovery and Utilization

The recycling and utilization of retired traction batteries for new energy vehicles has attracted widespread attention in recent years and has developed rapidly.

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Dec 05, 2025

Disassembly Sequence Planning of Power Battery System Based

In order to solve the problem that the new energy power battery system was mainly manually disassembled, and the robot could not complete the disassembly alone, a method based on human-machine cooperative disassembly sequence planning was proposed. First, according to the connection relationship between the parts and the priority constraint relationship, a product

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Aug 01, 2025

Battery pack disassembly classification process

A battery disassembly time comparison between manual and automatic disassembly of a small single module battery is proposed in a study by Zhou et al. , which highlights the large percentage of

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Jan 16, 2026

New Energy Automotive Automatic Lithium Battery Assembly Line Automatic

Contact us for more information of automatic assembly line. 3.2 Stacking Rotary Tables . 3.2.1 Description of the Action Flow: 1. Action process: The stacking robot unloads and unloads materials from the gluing equipment conveyor line, and performs stacking operations in the serial-parallel sequence of the module recipes.

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Oct 27, 2025

Automated Robotic System Makes EV Battery Disassembly

Designed by the researchers at the Oak Ridge National Laboratory (ORNL) / Department of Energy, the automated robotic system can safely and efficiently disassemble the batteries so they can

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Sep 06, 2025

Robotics for electric vehicles battery packs

Context. The EVs market is growing fast, setting new records year by year. According to the Global EV Outlook 2023 of the International Energy Agency (IEA) [], the number of EVs globally reached 26 million in 2022

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Dec 06, 2025

Revolutionizing Battery Disassembly: The Design and

The current pre-programmed disassembly conducted by the Autonomous Mobile Manipulator Robot(AMMR) struggles to meet the disassembly requirements in dynamic environments,

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Oct 20, 2025

Automated Production Systems: Autonomous Disassembly

The developed framework is scalable and will underpin future research incorporating other tools and operations to deal with the complexity of existing EV battery packs. Work will be continued and transferred to real end-of-life battery packs on a new, bespoke battery assembly/disassembly cell currently being designed by MTC.

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Aug 21, 2025

Automated disassembly line aims to make battery recycling safer,

Researchers at the Department of Energy''s Oak Ridge National Laboratory have developed a robotic disassembly system for spent electric vehicle battery packs to safely and efficiently recycle and reuse critical materials while reducing toxic waste.

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Jul 28, 2025

Advanced New Energy Lithium Battery PACK Automated

Discover the state-of-the-art automated assembly production line system for lithium battery packs, designed for new energy applications. This 16-meter-long production line integrates cutting

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Mar 18, 2026

CN113212606A

The invention provides an automatic disassembling method for a scrapped and recycled power battery pack of a new energy automobile, which comprises the steps of lifting the new energy automobile, cleaning a chassis, obtaining structural parameters of the power battery pack, collecting images of the chassis of the automobile, identifying screws in the images, calculating

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Aug 14, 2025

ORNL: Automated disassembly line aims to make battery

The automated system can be easily reconfigured to any type of battery stack. It can be programmed to access just the individual battery modules for refurbishment or reuse as stationary energy storage, or the batteries can be taken apart down to the cell level for separation and materials recovery.

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May 01, 2026

CN116079391A

The invention relates to the technical field of battery disassembly, in particular to full-automatic disassembly equipment for a new energy automobile battery, which comprises a lifting platform, a turnover fixture, a portal frame, a screw loosening assembly and a discharging assembly, wherein the turnover fixture is arranged on two sides of the lifting platform and is used for clamping two

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May 02, 2026

Method and system for automatically disassembling scrapped

A technology for power battery packs and new energy vehicles, which is applied in the field of automatic disassembly methods and systems for power battery packs of scrapped and recycled new energy vehicles, which can solve problems such as unsafety and low efficiency, reduce safety problems, improve accuracy, and avoid disassembly The effect of the wrong path

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Jun 27, 2026

(PDF) Intelligent Robotics for Battery Recycling 2030

A key bottleneck is supply from a nascent EV battery supply chain that is new and developing. In this paper, we propose robotic work cell design for fast and reliable assembly of EV battery modules, at scale, to reduce this demand-supply gap. an automatic disassembly system of the battery pack, and a battery intelligent classification

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Dec 04, 2025

End-of-life electric vehicle battery disassembly enabled by

Disassembly technologies for end-of-life LIBs are reviewed, mainly including disassembly sequencing, manual experimental disassembly, and automatic disassembly

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Oct 30, 2025

Automated Disassembly of Battery Systems to Battery Modules

This paper addresses the development of a flexible robotic cell for the fully automated disassembly of battery modules from battery systems. The paper presents all

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Oct 21, 2025

New Energy Battery Cell Disassembly

Oak Ridge Demos AI-Driven Robotic Battery Disassembly. By Allison Proffitt August 23, 2021 | Researchers at the Department of Energy"s Oak Ridge National Laboratory have developed a robotic disassembly system for spent electric vehicle

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Jul 08, 2025

Disassembly task planning for end-of-life automotive traction

China is the world''s largest electric vehicle producer and market in the world, with 1.367 million new energy vehicles sold in 2020, accounting for 42.19 % of the world''s total . By the end of 2020, the number of pure electric vehicles in China had reached 4 million, accounting for 81.32 % of the total number of new energy vehicles .

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May 07, 2026

Method and system for automatically disassembling scrapped

The method comprises the following steps of lifting the new energy automobile, cleaning a chassis, acquiring structural parameters of the power battery pack, collecting an image of the automobile chassis, identifying screws in the image, calculating virtual parameters of two

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Dec 31, 2025

New Energy Battery Module Automatic Assembly Line-SENFENG

New Energy Intelligent Equipment: 1st Floor, Building 13, Fumin Industrial Zone, No. 318 Suwang Road, Wuzhong District, Suzhou City, Jiangsu Province,China Phone +86 531 8873 7920 +86 132 1054 6543 E-mail senfeng@sfcnclaser

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Dec 22, 2025

Automatic battery dismantling system

an automatic battery disassembly system includes a work unit including a discharges the battery pack for 1 to 4 hours according to the residual energy of the battery pack through the discharger so that the voltage of the battery pack is 30 V or less, and through the discharge jig for short, The battery pack may be configured to discharge

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Dec 23, 2025

Battery Pack Recycling Challenges for the Year 2030

Request PDF | Battery Pack Recycling Challenges for the Year 2030: Recommended Solutions Based on Intelligent Robotics for Safe and Efficient Disassembly, Residual Energy Detection and Secondary

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Mar 15, 2026

Disassembly Robot Makes EV Battery Recycling Almost 10x Faster

It can also extract single battery modules for reuse in separate energy storage systems. The team says that its system can disassemble more than 100 battery stacks in the time a human worker would

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Apr 20, 2026

Disassembly of the new energy battery cabinet

The framework includes a battery position and shape measurement system based on machine vision, an automatic battery removal system based on UR5 industrial robot, a battery residual energy detection, and classification system. Furthermore, a real case study of battery pack recycling was carried out based on manual work and automatic robot work.

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Apr 16, 2026

Disassembly of new energy battery fuse

Application of FPC in new energy vehicles (lithium batteries) The acquisition line is an important component required for the BMS system of new energy vehicles, which can monitor the voltage and temperature of the new energy power battery cells; Connect data acquisition and transmission with overcurrent protection function; Protect the car power battery cell, automatic

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May 12, 2026

LIBA 1.2T 2650lbs Electric Car Battery Lift New Energy Power Battery

LIBA 1.2T 2650lbs Electric Car Battery Lift New Energy Power Battery Pack Disassembly Maintenance Lifting Platform No reviews yet Xianghong Automatic Vehicle Maintenance Equipment (Liaoning) Co., Ltd. 4 yrs CN

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Nov 29, 2025

Robotics for electric vehicles battery packs disassembly towards

Context. The EVs market is growing fast, setting new records year by year. According to the Global EV Outlook 2023 of the International Energy Agency (IEA) [], the number of EVs globally reached 26 million in 2022 with an increment of 60% relative to 2021, reaching 10 million of sales (6 million only in China) in a year.The 14% of new cars sold globally in 2022

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Jul 26, 2025

New energy

Han''s Laser New Energy Equipment Division specializes in the new energy lithium battery industry, providing customers with professional customized automation equipment systems. Square aluminum shell module PACK automation intelligent system 1. It has automatic intelligent assembly production from square aluminum shell to module and then

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Nov 09, 2025

Automated Production Systems: Autonomous Disassembly

MTC developed a vision system and task planner to demonstrate machine learning enabled, autonomous automated battery disassembly tasks implemented on an

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Jun 16, 2026

Battery automatic disassembly system principle

Battery automatic disassembly system principle This chapter presents the principle of disassembly automation, as well as the basic elements needed in a In order to solve the problem that the new energy power battery system was mainly manually disassembled, and the robot could not complete the disassembly alone, a method based on human

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Dec 02, 2025

Waste power battery monomer full-automatic disassembling system

A waste power battery monomer full-automatic disassembling system, characterized by comprising: a material feeding device used for feeding a waste battery into an image identifier; the image identifier used for identifying the type, colour, size, and anode and cathode information about the waste battery; a shunting mechanism used for respectively feeding the waste battery

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Jul 07, 2025

Review Robotised disassembly of electric vehicle batteries: A

It emphasises the critical role of HRC, which is crucial for addressing the complexities in battery disassembly. The paper''s detailed exploration of safety standards and

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Feb 22, 2026

Disassembly Automation for Recycling End-of-Life Lithium

battery disassembly system has great potential to ensure the automatic separation of polymer-lami-nated aluminum films, separators, cathode sheets, and anode sheets with well-preserved integrity. Before being fed into the disassembly system, EOL Fig. 1. Configuration of a pouch LIB. Fig. 2. Continuous process for recovery of cathode coating from

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Jan 06, 2026

New Energy Battery Pack Assembly Line

Address Headquarter: No. 2016 Feiyue Avenue, High-tech Zone, Jinan City, Shandong Province, PRC(Site for business: No.6333 North Lingang Road) New Energy Intelligent Equipment: 1st Floor, Building 13, Fumin Industrial Zone, No. 318 Suwang Road, Wuzhong District, Suzhou City, Jiangsu Province,China Phone +86 531 8873 7920 +86 132 1054 6543 E-mail

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Apr 22, 2026

New Energy Prismatic Battery Automatic Assembly Line

Address Headquarter: No. 2016 Feiyue Avenue, High-tech Zone, Jinan City, Shandong Province, PRC(Site for business: No.6333 North Lingang Road) New Energy Intelligent Equipment: 1st Floor, Building 13, Fumin Industrial Zone, No. 318 Suwang Road, Wuzhong District, Suzhou City, Jiangsu Province,China Phone +86 531 8873 7920 +86 132 1054 6543 E-mail

6 Frequently Asked Questions about “New Energy Battery Automatic Disassembly System”

What is automated battery disassembly?

Automated disassembly reduces human exposure to toxic chemicals found inside the batteries and high power levels that are approaching the 900-volt level in some newer vehicles. The automated system, developed as part of DOE's Critical Materials Institute, or CMI, can be easily reconfigured to any type of battery stack.

Can a robotic disassembly system save electric car batteries?

Automated disassembly for car batteries Researchers at the Department of Energy's Oak Ridge National Laboratory have developed a robotic disassembly system for spent electric vehicle battery packs to safely and efficiently recycle and reuse critical materials while reducing toxic waste.

Are battery pack designs a key obstacle to automated disassembly?

As identified in various studies, a key obstacle is the significant variation in battery pack designs, which complicates the automation process . Thompson et al. highlighted that the diversity in battery pack designs, along with the use of various fixtures and adhesives, impedes automated disassembly.

How do you disassemble a battery pack?

To conduct the operations, destructive disassembly has been a prevailing practice. The disassembly phase of the battery pack includes cutting cable ties, cutting cooling pipes, and cutting bonded battery modules and the battery bottom cover for separation .

Can EVB batteries be disassembled?

In industrial production, robots are typically programmed for repetitive actions on fixed objects in structured environments. However, disassembling used EVBs is less structured and requires adaptation to the battery's condition, type, and structural design.

How difficult is it to automate battery disassembly?

However, the current lack of standardisation in design remains a significant barrier to automating battery disassembly . Additionally, the uncertain conditions of end-of-life or damaged EVBs add to the complexity of executing the disassembly process effectively.

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